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#298975 - 02/24/08 09:06 PM Archive for Hexheads Maintenance & Parts Data
Ken H. Offline
Turtle Whacks
Member

Registered: 04/13/03
Posts: 16404
Loc: Edmonton, AB Canada
I thought I would start a thread on unusual items & part numbers for the Hexheads only, as a companion to the list at the top of the Oilheads Forum.

Everyone, if you have any additions, corrections, please feel free to add on.

I believe the list to be accurate, but my only warranty of it is a refund of what you paid for it.) grin

In no particular order:

Oil Filter
BMW - 11 42 7 673 541
Walmart - ST3614 *
Bosch - 3330 *
Advance AutoParts AA3614 *
* Any of the Oilhead filters will work, but they are longer

Crush Washers
16 x 20 x 1.5 mm (engine drain) - 07 11 9 963 252
14 x 18 x 1.5 mm (final drive drain) - 07 11 9 963 200
18 x 22 x 1.5 mm (transmission fill and drain)- 07 11 9 963 300

Hexhead Maintainance Schedule
Click Here to go to the Schedules

3 Pin Connector Repair Kit - 83 30 0 402 341
(As used on the on-plug ignition coils)

Clutch Circuit Mineral Oil - 07 51 0 398 495 21 52 0 392 546
Alternative - Magura Service Kit - MAG107 Source - Magura Kit

Updated Left Side Cam Chain Tensioner Piston/Cylinder
Piston - 11 31 7 656 922
Cylinder - 11 31 7 688 629

Spark Plugs
NGK DCPR8EKC
Bosch YR5LDE
Denso DCPR7EIX (IXU22) single electrode Iridium
Denso DCPR8EIX (IXU24) single electrode Iridium
Denso DCPR8EKC double electrode

Battery -
R1200GS - Odyssey PC535 or Yuasa YTX14-BS (GS, not sure about for others)
R1200RT - Odyssey PC680 (with slight modifications) or from ebatteriestogo.com - Universal Battery, part number UB22-12N

Updated EWS Pickup Ring - 61 35 7 714 207 61 35 7 705 247 (as of 06/08)

Aftermarket Alternator Belt
NAPA part # 040233, 9/16" x 24-3/8" 14mm x 620mm. The BMW PN translates to a 4PK592


Oetiker Intake Type 168 Clamp Tool - 14002121-TLQ
From EFC International, St. Louis, MO

Silver Frame / Wheel Paint
DupliColor - DSGM340 Silver
DupliColor - DS125 Clear Top Coat

Piedmont Red Touchup Paint
Color Rite code BMW 8110

BMW Paint Codes List
Go here - BMW Paint Codes

Wiring Diagrams CD - 06 73 7 713 999

Service Manual DVD - 01 79 7 706 308 01 59 7 720 810

Accessory Front Power Take Off Connector (e.g for a GPS) - 83 30 0 413 585

R1200RT Accessory Rear Power Take Off Connector for direct battery power - 61 12 7 701 299

Round Clutch & Brake Reservoir Cap Removal Tool - 90 88 6 321 511

Quality Metal On-plug Coil Removal Tool - 90 88 6 123 561

Flywheel/Engine Locking Tool - 90 88 6 112 650

90° Fuel Line Quick Disconnect - 13 53 7 674 765

Updated Anti-shudder Brake Rotor Rubberized Stop Disc (Set)
34 11 7 697 384 (13.7 mm)
34 11 7 697 387 (8.5 mm)

R1200GS Adventure Winglets for Standard R1200GS
46 63 7 694 400 Right
46 63 7 694 399 Left
06 32 7 657 966 Screw, qty 4
46 61 2 308 594 Washer, qty 4
46 63 7 664 846 Bushing, qty 4
07 12 9 900 645 Nut, qty 4

R1200RT-P Under Mirror Aux. Light Brackets
46 63 7 692 869 (Left)
46 63 7 692 870 (Right)

RT-P switches and housing
61 31 7 689 809 Fog light switch
61 31 7 653 974 Housing, front half
61 31 7 660 446 Housing, back half
61 31 7 653 978 Bracket
65 14 7 651 032 Screw, M3x12, qty 2
07 11 9 906 411 Screw, M4x16, qty 2
46 63 2 313 281 Screw, M5x12, qty 1

To add the R1200RT-P engine oil cooler fan to a standard R1200RT
46 63 7 690 869 Fan Shroud, qty 1
17 11 7 656 030 Fan, qty 1
07 11 9 931 026 Washer, qty 3
63 12 7 682 829 Bolt, qty 3
06 32 7 651 204 Bolt, qty 2
51 12 7 070 202 Clip Nut, qty 2

To modify the R120RT rear accessory socket for direct battery power without cutting the OEM wires:
61 12 7 701 299 Adaptor Lead

Add-on rear mudflap extension for R1200RT
71 60 7 694 184 Mudguard
46 61 7 677 527 Flanged cap screw M5x12
07 11 9 903 070 Hex nut M5-A2-70

To Convert a later model single-horn R1200RT to US model year 2005 dual-horns
61 33 8 381 271 Horn
61 33 7 655 882 Horn
46 71 7 675 209 Screw
61 33 1 459 545 Cage Nut

R1200RT (05-09)tire sizes
Front 120/70ZR17
Rear 180/55ZR17

To add R1200S mirrors to an R1200RT
51 16 7 653 773 Left mirror
51 16 7 653 774 Right mirror
51 16 2 328 287 Nut, qty 2
51 16 2 309 607 Washer, qty 2

To add R1200GS mirrors to an R1200RT
51 16 2 307 769 Mirror, qty 2
51 16 2 309 607 Washer, qty 2
51 16 2 328 287 Nut, qty 2



Edited by Ken H. (07/16/09 02:55 AM)
Edit Reason: New Service Manual Part Number

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#298976 - 02/25/08 12:47 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
GordonB Offline
Member

Registered: 03/25/05
Posts: 1344
Loc: Huntington Beach, CA
Great job ken!
Thanks
Is that Silver Frame Paint the same for the wheels?
_________________________
2012 R1200RT
2007 R1200RT, sold
2000 R1100RT, off to boneyard
2005 Vespa GT, sold

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#298977 - 02/25/08 03:10 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
Dave_zoom_zoom Offline
Member

Registered: 02/24/07
Posts: 637
Loc: British Columbia Canada
Thanks for your start on this Ken.

I sure hope it grows legs!

Dave

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#298978 - 02/25/08 01:32 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: GordonB]
Ken H. Offline
Turtle Whacks
Member

Registered: 04/13/03
Posts: 16404
Loc: Edmonton, AB Canada
Quote:

Is that Silver Frame Paint the same for the wheels?


Yes.
_________________________
Ken & Donna H.
Doctor – I need to learn how to relax faster.

If you want to ride tomorrow, ride quietly today.
Quiet is cool, silent is sexy.

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#298979 - 02/25/08 01:57 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
MikeB60 Offline
Member

Registered: 02/18/06
Posts: 406
Loc: Columbus, GA and Fort Rucker, ...
Thanks!
_________________________
'13 K1600GT
'16 R1200GS
'04 Yamaha FZ1

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#298980 - 02/25/08 02:53 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
Arizona_oldguy Offline
Member

Registered: 04/02/07
Posts: 164
Loc: Tucson, Arizona
RE: R1200RT-P Under Mirror Aux. Light Brackets,

can anyone tell me more about these? do they work on my R1200RT 2006 model? do I need to cut or drill on the Tupperware?

How much are they, do I take those parts numbers to the dealer?

Any help here would be appreciated.

Glenn
_________________________


"Knowing a lot makes no difference if we do not live by what we know, since the only point in knowing anything is to be shaped by it." Emanuel Swedenborg

_________________________
2006 R 1200RT

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#298981 - 02/25/08 05:45 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
JByerly Offline
Member

Registered: 03/17/05
Posts: 76
Loc: Mocksville, NC
"* Any of the Oilhead filters will work, but they are longer", will the filter wrench for my r1100rt work on the r1200 rt oil filter, I seem to recall that I would need a different tool for the 1200 as oppsed to the 1100, but as of yet have not purchased a new one.
Thanks

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#298982 - 02/25/08 06:59 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: JByerly]
Ken H. Offline
Turtle Whacks
Member

Registered: 04/13/03
Posts: 16404
Loc: Edmonton, AB Canada
Quote:

will the filter wrench for my r1100rt work on the r1200 rt oil filter


Not on the original wrench on the BMW OEM R1200xx filter, the number of 'flutes' around the edge is different. There are several aftermarket filter wrenches out now that will work on both.
_________________________
Ken & Donna H.
Doctor – I need to learn how to relax faster.

If you want to ride tomorrow, ride quietly today.
Quiet is cool, silent is sexy.

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#298983 - 02/26/08 11:56 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Arizona_oldguy]
sundaeman Offline
Member

Registered: 02/01/07
Posts: 237
Loc: Maryland
Quote:

RE: R1200RT-P Under Mirror Aux. Light Brackets,

can anyone tell me more about these? do they work on my R1200RT 2006 model? do I need to cut or drill on the Tupperware?

How much are they, do I take those parts numbers to the dealer?

Any help here would be appreciated.

Glenn




You need to trim the front fairing some. Don't remember prices, you should be able to order from the dealer.

Do a search and you'll find more info.
_________________________
R1200RTP

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#298984 - 03/02/08 04:30 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: sundaeman]
Paul Mihalka Offline
Old Fart
Member

Registered: 07/20/00
Posts: 12058
Loc: Sykesville, MD
Yuasa R1200GS battery, from posting in www.r1200gs.info : YTX14-BS
_________________________
Age is a issue of mind over matter. If you don't mind, it doesn't matter... (Mark Twain)
Many years and 1 million (s)miles.

'05 R1200GS lotsa miles (sold)
'09 Yamaha Majesty - yes, a scooter

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#298985 - 03/02/08 05:25 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
IrishMike Offline
Member

Registered: 04/06/06
Posts: 1269
Loc: Denton, Texas

Piedmont Red touchup paint code (from Color Rite): BMW 8110
_________________________
Mike
2005 R1200RT, 2011 R1200RT, 2014 R1200RT, 2013 R1200RT
Denton, TX.

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#298986 - 03/03/08 11:58 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: IrishMike]
finallyabeemer Offline
Member

Registered: 10/11/07
Posts: 188
Loc: Chico, CA
Excellent post!

May I suggest adding the PN's for the RT-P oil cooler fan? One of the most appreciated bit of info I found on this site (it gets well over 100 out here).
_________________________
Techno geek mechanical enginerd? Guilty as charged!

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#298987 - 03/04/08 12:44 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: finallyabeemer]
Ken H. Offline
Turtle Whacks
Member

Registered: 04/13/03
Posts: 16404
Loc: Edmonton, AB Canada
Quote:

Excellent post!

May I suggest adding the PN's for the RT-P oil cooler fan?


Sure. Do you have them handy?
_________________________
Ken & Donna H.
Doctor – I need to learn how to relax faster.

If you want to ride tomorrow, ride quietly today.
Quiet is cool, silent is sexy.

Top
#298988 - 03/04/08 11:29 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
finallyabeemer Offline
Member

Registered: 10/11/07
Posts: 188
Loc: Chico, CA
R1200RT-P engine oil cooler fan:

1. 46637690869 fan shroud
2. 17117656030 fan
3. 07119931026 washer 3 needed
4. 63127682829 bolt 3 needed
5. 06327651204 bolt 2 needed
6. 51127070202 clip nut 2 needed

Note: Only 1 and 2 need to be from BMW. I used surplus S/S bolts for mounting. Feel free to delete my posts once data is added to original post.
_________________________
Techno geek mechanical enginerd? Guilty as charged!

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#298989 - 03/05/08 02:10 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: IrishMike]
lthj75 Offline
Member

Registered: 03/03/06
Posts: 200
Loc: Bridgewater, NJ
Here is my contribution....I always wondered if it would be beneficial for this thread to be a sticky. I give the same money back warranty.
_________________________
'06 R12RT - Graphite Gray/Silver Fairing All Options except ESA & Radio Dayum.....I love this bike! ;-) '05 HD Sporty 1200 Custom 10K miles and counting...

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#298990 - 03/25/08 12:38 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
bigfoot83 Offline
Newer Member

Registered: 04/14/07
Posts: 12
Loc: PA
Hi Ken,

How about the single pancake to 2 horn conversion:

All you need is the two horns (61 33 8 381 271, 61 33 7 655 882) from the '05, one screw (46 71 7 675 209), and one of the cage nuts (61 33 1 459 545).

Thread

Dave
_________________________
07 R1200RT (ahhh...25 years makes a difference!) 82 HD FXR SuperGlide (gone, but not forgotten)

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#298991 - 03/28/08 02:58 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
dnorrell Offline
Member

Registered: 03/02/08
Posts: 61
Loc: Denver, CO
Is the silver paint the same on the valve covers? My intuition says yes...

Thanks!

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#298992 - 03/31/08 03:08 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: dnorrell]
Ken H. Offline
Turtle Whacks
Member

Registered: 04/13/03
Posts: 16404
Loc: Edmonton, AB Canada
They aren't actually painted, more like powder coated. But I believe the noted color is pretty close.
_________________________
Ken & Donna H.
Doctor – I need to learn how to relax faster.

If you want to ride tomorrow, ride quietly today.
Quiet is cool, silent is sexy.

Top
#298993 - 03/31/08 03:33 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
dnorrell Offline
Member

Registered: 03/02/08
Posts: 61
Loc: Denver, CO
Thanks Ken,

I couldn't tell...I dropped my scoot for the first time this past weekend and I want to get them touched up. I might have them powdercoated black...hmmm...

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#342681 - 05/31/08 01:42 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
woodstocks2001 Offline
Newer Member

Registered: 04/12/08
Posts: 10
Loc: ny
when do you think Clymer will put out a manual for the 2007 1200RT? I can't find anything.

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#346210 - 06/07/08 07:16 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: woodstocks2001]
1analguy Offline
Member

Registered: 09/28/06
Posts: 100
Loc: Wisconsin, USA
 Originally Posted By: woodstocks2001
when do you think Clymer will put out a manual for the 2007 1200RT? I can't find anything.


+1
_________________________
Bob

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#353111 - 06/23/08 10:56 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
hitechcpa Offline
Member

Registered: 01/04/06
Posts: 170
Loc: Bay Area Cal
I bought and installed new battery in my R12RT from ebatteriestogo.com. The brand is Universal Battery, part number UB22-12N. It has 22 amp hours (stock is 18) and cost $74.95 delivered. Size is perfect and works great.
_________________________
Jon Iverson
2005 R1200RT
2002 K1200RS sold

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#353876 - 06/25/08 04:52 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
BarNone Offline
Member

Registered: 07/28/07
Posts: 389
Loc: 3/4 Asheville, 1/4 Adirondacks
What a great idea. Thanks for the time it took to get it started.
_________________________
"Sometimes your best form of transportation is a leap of faith"

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#355857 - 06/29/08 07:30 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: BarNone]
99Roadster Offline
Member

Registered: 11/11/02
Posts: 717
Loc: Ohio
Adapter lead pigtail - 61127701299

This short lead is what connects the rear accessory socket to the harness. Applies to mid '06 bikes any beyond.

Great for tapping into as a switched power source to either trigger a relay or low power devices.

Thanks to krussell for researching the p/n.

Reference post.
_________________________
2007 R1200RT
1999 R1100RA

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#356357 - 06/30/08 09:27 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: hitechcpa]
Ken H. Offline
Turtle Whacks
Member

Registered: 04/13/03
Posts: 16404
Loc: Edmonton, AB Canada
Thanks for the battery number, add it to the list!
_________________________
Ken & Donna H.
Doctor – I need to learn how to relax faster.

If you want to ride tomorrow, ride quietly today.
Quiet is cool, silent is sexy.

Top
#356362 - 06/30/08 09:32 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: 99Roadster]
Ken H. Offline
Turtle Whacks
Member

Registered: 04/13/03
Posts: 16404
Loc: Edmonton, AB Canada
Thanks for the lead number, added it to the list!
_________________________
Ken & Donna H.
Doctor – I need to learn how to relax faster.

If you want to ride tomorrow, ride quietly today.
Quiet is cool, silent is sexy.

Top
#359790 - 07/08/08 03:48 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: 99Roadster]
tchap Offline
Newer Member

Registered: 09/27/07
Posts: 41
Loc: Right here!
 Originally Posted By: 99Roadster
Adapter lead pigtail - 61127701299

This short lead is what connects the rear accessory socket to the harness. Applies to mid '06 bikes any beyond.

Great for tapping into as a switched power source to either trigger a relay or low power devices.....


This is exactly what I did to hard wire my GPS. Works great and there's no need to tear into the main harness. Thanks 99Roadster!

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#372745 - 08/06/08 10:43 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: tchap]
roadhome Offline
Member

Registered: 07/25/08
Posts: 132
Loc: South Carolina
Great posts thanks! Stuff like this is why I joined. The service schedule list didn't have anything past 12,000 for the R12RT. I'm sending mine in for 24,000 plus annual today...anybody know whereI can look to find out what I'm getting... besides poor?
_________________________
The older I get, the more I know...how little I know.
05 R1200RT
80 FLH
71 R75/5 (hello little fella!)
70 Commando "S" (sadly leaving the stable)
67 Bonneville
67 BSA c25

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#373094 - 08/07/08 02:39 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: roadhome]
Ken H. Offline
Turtle Whacks
Member

Registered: 04/13/03
Posts: 16404
Loc: Edmonton, AB Canada
The 12K just repeats at 24, 48, etc.
_________________________
Ken & Donna H.
Doctor – I need to learn how to relax faster.

If you want to ride tomorrow, ride quietly today.
Quiet is cool, silent is sexy.

Top
#373098 - 08/07/08 02:41 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
roadhome Offline
Member

Registered: 07/25/08
Posts: 132
Loc: South Carolina
ah...I have much to learn. Thanks
_________________________
The older I get, the more I know...how little I know.
05 R1200RT
80 FLH
71 R75/5 (hello little fella!)
70 Commando "S" (sadly leaving the stable)
67 Bonneville
67 BSA c25

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#375541 - 08/12/08 08:32 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: hitechcpa]
jwurbel Offline
Member

Registered: 06/28/06
Posts: 104
Loc: GLENDALE, AZ
I am curious how long it took you to get your battery? When they go, you usually don't have a lot of warning.

Thanks,

Jim

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#379699 - 08/21/08 09:10 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
Lineareagle Offline
Member

Registered: 12/11/05
Posts: 1088
Loc: ON, Canada
NGK Plug DCPR8EK P
This plug is the only one listed by NGK in Canada
_________________________
"A good traveler has no fixed plans, and is not intent on arriving."
Lao Tzu
"We are star stuff, harvesting star light." Carl Sagan


'06 R1200GS Adv

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#383644 - 08/30/08 12:39 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
markgoodrich Offline
Member

Registered: 02/04/07
Posts: 3311
Loc: Austin, TX
Here you can find PAINT CODES for ALL BMW bikes, not just hexheads.
_________________________
2012 K1600GT




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#383689 - 08/30/08 03:29 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: markgoodrich]
Ken H. Offline
Turtle Whacks
Member

Registered: 04/13/03
Posts: 16404
Loc: Edmonton, AB Canada
Thanks for the link, added it to the master list!
_________________________
Ken & Donna H.
Doctor – I need to learn how to relax faster.

If you want to ride tomorrow, ride quietly today.
Quiet is cool, silent is sexy.

Top
#419699 - 12/02/08 09:32 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Paul Mihalka]
markgoodrich Offline
Member

Registered: 02/04/07
Posts: 3311
Loc: Austin, TX
If you're able to plan ahead on ordering consumables, Amazon offers oil filters, oils, spark plugs, etc, with free shipping for orders over $25 on lots of items.

I couldn't find an air filter match, but did get Purolator filters PL 10241 for less than six bucks for a pair after rebate. Don't get the PL 25230, they're really too long. I believe you can get Bosch and Mobil 1 filters, too. They also offer a variety of oils, both synthetic and dino. I decided to try a case of synthetic, rationalizing that I'm saving so much money doing it myself the extra cost of the syn oil is insignificant (I don't really believe synth is going to do anything other than make the fluid in the sight glass purple, as far as engine life is concerned). That's right, purple, I bought a case of Royal Purple 20W50. The company makes a motorcycle-specific oil for a lot more money, but their tech guy told me in so many words their standard automotive oil will work just fine in the BMW.

I realize this isn't "get this part for the machine" but the cost savings of free shipping and no sales tax are significant.
_________________________
2012 K1600GT




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#421649 - 12/08/08 05:04 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
markgoodrich Offline
Member

Registered: 02/04/07
Posts: 3311
Loc: Austin, TX
NGK DCPR8EKC plug is dealer-only in U. S. NGK tech line says DCPR8EKP is identical, except better, as it has a platinum tip instead of nickel, and is widely available at auto parts stores (ask for plug for BMW M3) or at Amazon, which gives you free shipping and no sales tax.

Tech line guy says don't use the single-ground plug in the hexhead.
_________________________
2012 K1600GT




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#422235 - 12/10/08 12:28 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
JohnTena Offline
Member

Registered: 02/27/06
Posts: 163
Loc: Danville, CA
A request:
In Jim vonBaden's excellent R1200 maintenance video, he uses a nifty funnel to add brake fluid. Where does one find such an item?

And thanks for the effort to compile these data!
_________________________
John and Tena
'06 R1200RT;
'75 R90S;
'66 R69S

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#422254 - 12/10/08 12:58 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: JohnTena]
keithb Offline
Member

Registered: 03/31/05
Posts: 3311
Loc: Huntington Beach, Ca.
email sent.
_________________________
Keith
'05 R1200RT, Ruby, as in RED, '04 R1150RT
'99 Ducati 748 BiPosto, '93 Seca II, '93 K1100RS,
'83 Yamaha Maxim 750

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#427424 - 12/25/08 03:16 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
bobbobtar Offline
Newer Member

Registered: 06/22/08
Posts: 48
Loc: Mn
Please add: same numbers for hexhead

Here are some numbers from an airhead. I believe your engine drain sealing ring is the same.

07-11-9-963-200, 14 x 18 x 1.5 mm (final drive fill and drain),
07-11-9-963-252, 16 x 20 x 1.5 mm (engine drain),
07-11-9-963-300, 18 x 22 x 1.5 mm (transmission fill and drain).

All of the above are natural aluminium sealing rings, DIN 7603A.
Thanks to Horizons

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#427999 - 12/28/08 12:31 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: bobbobtar]
Ken H. Offline
Turtle Whacks
Member

Registered: 04/13/03
Posts: 16404
Loc: Edmonton, AB Canada
Done! Thanks!
_________________________
Ken & Donna H.
Doctor – I need to learn how to relax faster.

If you want to ride tomorrow, ride quietly today.
Quiet is cool, silent is sexy.

Top
#428524 - 12/29/08 10:31 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
I812 Offline
Member

Registered: 06/08/07
Posts: 465
Loc: Chicago area
To modify the R120RT rear accessory socket for direct battery power without cutting the OEM wires:
61 12 7 701 299 Adaptor Lead
BMW part number?
_________________________
BMW'S ARE THE WORST BIKE IN THE WORLD, CEPT' WHEN YOU COMPARE THEM TO EVERYTHING ELSE!

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#428557 - 12/29/08 11:52 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: I812]
Ken H. Offline
Turtle Whacks
Member

Registered: 04/13/03
Posts: 16404
Loc: Edmonton, AB Canada
Already listed, but I changed the discription a bit for better clarity. Thanks!
_________________________
Ken & Donna H.
Doctor – I need to learn how to relax faster.

If you want to ride tomorrow, ride quietly today.
Quiet is cool, silent is sexy.

Top
#428621 - 12/30/08 02:37 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: I812]
I812 Offline
Member

Registered: 06/08/07
Posts: 465
Loc: Chicago area
Originally Posted By: I812
To modify the R120RT rear accessory socket for direct battery power without cutting the OEM wires:
61 12 7 701 299 Adaptor Lead
BMW part number?

Who is the supplier of this part? Bob's does not list it.
Tks!
Steve
_________________________
BMW'S ARE THE WORST BIKE IN THE WORLD, CEPT' WHEN YOU COMPARE THEM TO EVERYTHING ELSE!

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#428763 - 12/30/08 03:50 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: I812]
99Roadster Offline
Member

Registered: 11/11/02
Posts: 717
Loc: Ohio
Steve, it's a BMW part. It is listed with Chicago BMW .
_________________________
2007 R1200RT
1999 R1100RA

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#428821 - 12/30/08 05:40 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: 99Roadster]
I812 Offline
Member

Registered: 06/08/07
Posts: 465
Loc: Chicago area
Thanks for the help!
Ordered it now need to find out how to install.
TKS
Steve


Edited by I812 (12/30/08 05:45 PM)
_________________________
BMW'S ARE THE WORST BIKE IN THE WORLD, CEPT' WHEN YOU COMPARE THEM TO EVERYTHING ELSE!

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#429141 - 12/31/08 05:46 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: I812]
Dave_in_TX Online
Member

Registered: 10/22/01
Posts: 1084
Loc: Austin TX
EBC brake pads: FA335HH(front) and FA363HH(rear)

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#429276 - 01/01/09 01:02 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: I812]
99Roadster Offline
Member

Registered: 11/11/02
Posts: 717
Loc: Ohio
Originally Posted By: I812
Thanks for the help!
Ordered it now need to find out how to install.


You're welcome. Nothin' to it, just plugs right in.
_________________________
2007 R1200RT
1999 R1100RA

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#429292 - 01/01/09 01:52 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: 99Roadster]
I812 Offline
Member

Registered: 06/08/07
Posts: 465
Loc: Chicago area
Nice to know. Thanks!
Steve
_________________________
BMW'S ARE THE WORST BIKE IN THE WORLD, CEPT' WHEN YOU COMPARE THEM TO EVERYTHING ELSE!

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#434662 - 01/15/09 04:27 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: I812]
I812 Offline
Member

Registered: 06/08/07
Posts: 465
Loc: Chicago area
Still waiting from Chicago BMW. This is how it always works for me.:(
_________________________
BMW'S ARE THE WORST BIKE IN THE WORLD, CEPT' WHEN YOU COMPARE THEM TO EVERYTHING ELSE!

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#439329 - 01/28/09 04:49 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: I812]
ScottT Offline
Member

Registered: 07/03/03
Posts: 675
Loc: McKinney, TX
Quote:
Still waiting from Chicago BMW.


Good luck with that... Last time I ordered something from them I never got it. I will never do business with them again.
_________________________
Scott T
McKinney, Texas
2005 R1200RT, Red, the fastest color grin

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#448725 - 02/25/09 01:39 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
bobbobtar Offline
Newer Member

Registered: 06/22/08
Posts: 48
Loc: Mn
Ken H
Please add:

R1200RT (05-09)tire size.
Front 120/70ZR17
Rear 180/55ZR17

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#449858 - 02/28/09 07:28 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: ScottT]
I812 Offline
Member

Registered: 06/08/07
Posts: 465
Loc: Chicago area
New ?. I have the Gerbings liner and gloves. Hooked up the insoles and my 08' RT would not seem to let it get power. Rode home and did the restart on the bike and then it let the controller fire up. What is going on, is it the CANBUS system doing something?
Tks
In advance.:)
Steve
_________________________
BMW'S ARE THE WORST BIKE IN THE WORLD, CEPT' WHEN YOU COMPARE THEM TO EVERYTHING ELSE!

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#449885 - 02/28/09 09:38 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: I812]
I812 Offline
Member

Registered: 06/08/07
Posts: 465
Loc: Chicago area
I just solved my problem by directly wiring to the battery (fused) as posted on a different forum.
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BMW'S ARE THE WORST BIKE IN THE WORLD, CEPT' WHEN YOU COMPARE THEM TO EVERYTHING ELSE!

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#450274 - 03/01/09 11:48 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: I812]
I812 Offline
Member

Registered: 06/08/07
Posts: 465
Loc: Chicago area
Originally Posted By: I812
Originally Posted By: I812
To modify the R120RT rear accessory socket for direct battery power without cutting the OEM wires:
61 12 7 701 299 Adaptor Lead
BMW part number?

Who is the supplier of this part? Bob's does not list it.
Tks!
Steve

Well I could not wait to install as my heated gear was too much of a load. Anyone need one they can have mine(shipping only) as I direct wired everything to the battery(fused of course).
_________________________
BMW'S ARE THE WORST BIKE IN THE WORLD, CEPT' WHEN YOU COMPARE THEM TO EVERYTHING ELSE!

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#450298 - 03/02/09 12:34 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: bobbobtar]
Ken H. Offline
Turtle Whacks
Member

Registered: 04/13/03
Posts: 16404
Loc: Edmonton, AB Canada
Done. Thanks!
_________________________
Ken & Donna H.
Doctor – I need to learn how to relax faster.

If you want to ride tomorrow, ride quietly today.
Quiet is cool, silent is sexy.

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#451173 - 03/04/09 04:48 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
Jr_ Offline
Newer Member

Registered: 03/02/09
Posts: 10
Loc: Texas, USA
Ken H,

The parts man told me that the Repair Manual DVD now contains the wiring diagram also at least for 09 R1200RT's. BMW Part# 01597720810.

Also Part# for GS Mirrors is:
Mirror Left (use on both sides) 51162313529 (2 ea)
Washer Wave 07119932121 (2 ea)
Nut 07129964675

Also the BMW Pat # Cover for the holes were the radio buttons would go is:
Cover 146637686763
_________________________
Thanks,
Chuck
09 RT Biaritz Blue
02 1800 GW Silver

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#451265 - 03/04/09 09:37 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Jr_]
Jr_ Offline
Newer Member

Registered: 03/02/09
Posts: 10
Loc: Texas, USA
Ken H,

Do not add the mirrors they ar the wrong number.
sorry for the incovience.
_________________________
Thanks,
Chuck
09 RT Biaritz Blue
02 1800 GW Silver

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#452136 - 03/07/09 11:34 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
YARBI Offline
Member

Registered: 06/26/02
Posts: 50
Loc: Denver, NC
Great info. One question, I notice that the maintance schedule never saves that the hydraulic clutch fluid needs changing?? Is this correct?
_________________________
Dark Graphite R1200RT

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#452340 - 03/08/09 04:39 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: YARBI]
Ken H. Offline
Turtle Whacks
Member

Registered: 04/13/03
Posts: 16404
Loc: Edmonton, AB Canada
Originally Posted By: YARBI
Great info. One question, I notice that the maintance schedule never saves that the hydraulic clutch fluid needs changing?? Is this correct?

Yes. It is lifetime mineral oil.
_________________________
Ken & Donna H.
Doctor – I need to learn how to relax faster.

If you want to ride tomorrow, ride quietly today.
Quiet is cool, silent is sexy.

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#452548 - 03/09/09 04:15 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
I812 Offline
Member

Registered: 06/08/07
Posts: 465
Loc: Chicago area
Oh Ken. I have trouble believing you.
_________________________
BMW'S ARE THE WORST BIKE IN THE WORLD, CEPT' WHEN YOU COMPARE THEM TO EVERYTHING ELSE!

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#452756 - 03/09/09 08:49 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: I812]
Boffin Offline
Our UK Ambassador
Member

Registered: 10/02/04
Posts: 8728
Loc: West Devon, UK
Originally Posted By: I812
Oh Ken. I have trouble believing you.


Possibly, but he is correct.

Andy
_________________________
Andy Long

2004 R1150RT : traded for:
2002 R850R SE
1986 K100RT : sold
2013 Kawasaki W800 : sold
2015 Royal Enfield Bullet 500 EFI

"No man ever got very high by pulling other people down. The intelligent merchant does not knock his competitors. The sensible worker does not knock those who work with him. Don't knock your friends. Don't knock your enemies. Don't knock yourself." Alfred Lord Tennyson

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#452813 - 03/09/09 10:54 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Boffin]
IrishMike Offline
Member

Registered: 04/06/06
Posts: 1269
Loc: Denton, Texas
Originally Posted By: Boffin
Originally Posted By: I812
Oh Ken. I have trouble believing you.


Possibly, but he is correct.

Andy



+1 thumbsup

He usually is.

_________________________
Mike
2005 R1200RT, 2011 R1200RT, 2014 R1200RT, 2013 R1200RT
Denton, TX.

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#452916 - 03/10/09 01:21 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: I812]
Ken H. Offline
Turtle Whacks
Member

Registered: 04/13/03
Posts: 16404
Loc: Edmonton, AB Canada
Originally Posted By: I812
Oh Ken. I have trouble believing you.

OK, “lifetime” is a long time admittedly.

Put it this way - There is no schedule replacement interval for mineral oil used in the hydraulic clutch system. Or any known reason to do so short of a system that becomes low or contaminated as a result of a parts failure.

More believable now?

PS: In general terms I’m trying to keep this thread limited to its subject.
_________________________
Ken & Donna H.
Doctor – I need to learn how to relax faster.

If you want to ride tomorrow, ride quietly today.
Quiet is cool, silent is sexy.

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#458831 - 03/26/09 07:14 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
markgoodrich Offline
Member

Registered: 02/04/07
Posts: 3311
Loc: Austin, TX
This comes up regularly: "Where can I get the special tool to remove the front axle on my Hexhead?" And the answers are all legit, some very expensive. This particular "tool" has been mentioned before, but I've added a twist to it to make it easier to use and also make it possible to torque the axle to the requisite specification.

All you need you almost certainly already have:

1. Standard spark plug socket

2. Extension for socket wrench

3. Ratchet and/or torque wrench.

Like so (clickable thumbnail):



Root around in the socket and pull out the rubber plug, then insert the extension "backwards" as it's shown aligned in the photo, attach ratchet or torque wrench, and you're in business, like so:


_________________________
2012 K1600GT




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#467347 - 04/20/09 07:06 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Paul Mihalka]
RoseburgRT Offline
Newer Member

Registered: 03/09/09
Posts: 15
OIL sight Glass, Hi, I am new to this forum. I have a 2005 1200RT. I changed the Oil and filter, no oil level in the round sight glass. I rode a few miles added oil still no oil in the sight glass. I have been told that these engines hide oil. Any help would be appreciated. Thanks

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#467674 - 04/21/09 03:25 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: RoseburgRT]
Albert Offline
Member

Registered: 07/27/00
Posts: 4508
Loc: Southwestern, PA, USA
Originally Posted By: RoseburgRT
OIL sight Glass, Hi, I am new to this forum. I have a 2005 1200RT. I changed the Oil and filter, no oil level in the round sight glass. I rode a few miles added oil still no oil in the sight glass. I have been told that these engines hide oil. Any help would be appreciated. Thanks


Hi Roseburg (I think you posted this in the wrong place and it will probably be moved to Hexheads), but here's my take. First, how much oil did you initially put in after the oil change? I suspect your oil level is actually above the top of the sight glass. I've found it's very difficult to tell once the level is above the glass since the glass itself is somewhat "foggy" after the new wears off. If you've got a beefy friend that could help you, you might have him slowly lean the bike to the right while you watch the glass to see if the oil level comes down into view. Good luck.
_________________________
Al (that's not my picture!)
06 RT

"Always do sober what you said you'd do drunk. That will teach you to keep your mouth shut."
Ernest Hemingway

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#467713 - 04/21/09 04:49 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Albert]
RoseburgRT Offline
Newer Member

Registered: 03/09/09
Posts: 15
Thanks Al, I put 4 Qts in after filter and oil change. I am going to drain it all out and see how much comes out. See if it is over filled.

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#467714 - 04/21/09 04:54 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: RoseburgRT]
Jeepster Offline
Member

Registered: 04/06/08
Posts: 477
Loc: Temple City, Ca.
Originally Posted By: RoseburgRT
Thanks Al, I put 4 Qts in after filter and oil change. I am going to drain it all out and see how much comes out. See if it is over filled.
Don't drain the whole crankcase. Just pull the oil filter and drain it. It may take doing this a few times but is better than losing 4 qts.. of new oil. dopeslap
_________________________
Neil
2004 R1150RT Biarritz blue-(farkleless)
"No one ever travels as high (or far) as he who knows not where he is going" Oliver Cromwell

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#467959 - 04/22/09 05:09 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Jeepster]
RoseburgRT Offline
Newer Member

Registered: 03/09/09
Posts: 15
Thanks to everyone for the help on the oil problem. The bike had to much oil in it. So it was over the top of the sight glass.

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#472956 - 05/06/09 04:23 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Paul Mihalka]
Bryne9546 Offline
Just Joined

Registered: 05/06/09
Posts: 2
I have bought a 2009 - 1200 RT with a Sound Package. The manual indicates in addition to the Radio and CD there is an Intercom and Auxilary Port. I am wanting to buy a Bluetooth equipped helmet to do the following:
1. Sound System to Helmet(s)
2. Rider to Passenger
3. If possible Bike to Bike communication
I am not worried about cell phone, but if I can Bluetooth with the existing system I would be very happy. Is anyone able to use the system in this fashion?

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#514319 - 08/29/09 06:13 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Bryne9546]
Dave Glen Offline
Newer Member

Registered: 07/14/05
Posts: 46
Loc: St Arnaud, Vic, Australia
Please add the following to the list

Final drive/Swing arm needle bearing currently listed on the microfiche as N/A. - Timken HK3020.2RS.
BMW No. 33177665148 Pivot pin.
I had a fair bit of slack in the final drive/swing arm joint and found the pin to be worn slightly and the bearing dry and dusty-apparently never greased. Cleaning the bearing and packing with grease and polishing the pin and reinstalling to recommended toque has taken almost all the slack out. I will install the new pin and bearing when the pin arrives from the dealer. (had to be ordered from Germany). This problem with the bearing and pin has been posted before and I wonder if it is advisable for everyone to check them when doing the final drive oil change, particularly the later models where you don't have to pivot the final drive.
Regards Dave Glen
St Arnaud, Victoria, Australia

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#523500 - 09/24/09 02:45 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
Sailorlite Offline
Member

Registered: 05/15/06
Posts: 725
Loc: So. Calif.
RT mirrors - part number for retaining safety tether strap: 51.16.7.718.357, 2 req'd. I've heard these are now standard equip. on the most recent RT's.
_________________________
'17 R1200GS.
Priors: '16 R1200R, '14 R1200GS, '13 K1600GT, '08 R1200RT, '04 R1150RT, '05 R1200GS, '73 R75/5.

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#536238 - 11/04/09 01:04 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Sailorlite]
CSM746 Offline
Newer Member

Registered: 11/02/08
Posts: 24
Because of a defective battery, I replace the OEM battery with a Yuasa YTX20HL-BS AGM Lead Acid Maintenance Free 18ah and 310CCA. Near the same dimensions of the OEM BMW battery. Posts on the proper side no mods to wiring necessary. OEM strap/clamp provided adequate purchase and the battery was snug. When I returned home, I purchased a 3/4" x 6" x 2" block of rubber from a local jobber to replicate the hump in the OEM battery so the clamp has complete contact. Not necessary, but I am prone to do this type of stuff. Started great in Duluth MN at 25 degrees with this battery.

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#536664 - 11/05/09 01:11 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: CSM746]
Dale_K Offline
Newer Member

Registered: 05/02/09
Posts: 18
Did you have to add a vent tube to use that battery? I've been thinking about getting a "normal" MC battery, which sounds like what you've done.

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#537014 - 11/06/09 11:38 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Dale_K]
CSM746 Offline
Newer Member

Registered: 11/02/08
Posts: 24
This Yuasa battery is AGM lead acid maintenance free and requires no vent. I just went out to the garage and examined the installation again and this battery is a great fit with the right specs. I had experienced and observed a number of failures with these gel batteries. A fairly new Westco battery in a friend's R1150RS had a post fall out and we ended up having to drive a borrowed spike into the battery to make it to some place where we could find a battery...the Westco I tried was toast in two riding seasons...now this experience with a new RT. The Yuasa is a battery I have used in other BMWs with great success.

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#537060 - 11/06/09 02:59 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: CSM746]
Ebbo Offline
Member

Registered: 03/23/02
Posts: 275
Loc: York, England
Replacement front discs - Grimeca DS217 (slotted stainless steel)

Oil filter tool spec 76/12 (76mm across - 12 flutes)

Oil filter - Mahle OC 306

Air filter - Mahle LX 984/2

Yellow indicator bulbs for clear indicator lenses only - PY21 (offset pins)
Philips Silver Vision PY21 semi silvered bulbs look good

Battery as recommend on UK Yuasa site - YuMicron 51913
186 x 82 x 171mm 19Ah
_________________________
Trip: Orkney Isle 2009
Ride: R1200RT Battlecruiser

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#537107 - 11/06/09 04:33 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: CSM746]
Ken H. Offline
Turtle Whacks
Member

Registered: 04/13/03
Posts: 16404
Loc: Edmonton, AB Canada
Hi guys, Dale_K and CMS746.

While We're glad you got your battery issue sorted, we would appreciate trying to keep this thread to it’s intended purpose - Archive for Hexheads Maintenance & Parts Data. Feel free to have a discussion regarding batteries in a batteries thread.

Thanks,
_________________________
Ken & Donna H.
Doctor – I need to learn how to relax faster.

If you want to ride tomorrow, ride quietly today.
Quiet is cool, silent is sexy.

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#567553 - 02/09/10 12:24 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
JHP Offline
Member

Registered: 03/21/07
Posts: 62
Loc: Silicon Valley CA
Here's the best link I've seen for tupperware removal on the R1200RT: http://tinyurl.com/ycf3z6z
_________________________
2007 R1200RT
and before that a
2002 R1150RT

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#568944 - 02/12/10 11:21 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
PlaneGeek Offline
Newer Member

Registered: 07/08/08
Posts: 12
Loc: Salem, OR
Here is the BMW Part number for the air filter: 13 71 7 672 552

Enjoy,

Jeff
_________________________
Jeff K.
Salem, OR
'08 Silver R1200RT

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#572258 - 02/22/10 01:52 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
Formerly_Capecodbeemer Offline
Member

Registered: 05/01/01
Posts: 410
Loc: Asheville, NC USA
For 07 and newer ?? Special tools needed to swap Generator pulley from the bad generator to the new one.
83 30 0 402 391 "lever"
83 30 0 401 701 "screwdriver insert" (socket)
the generator shaft has a splined opening thus the need for the special socket (it is NOT a Torx and using a torx can strip it out, don't ask how I know)
_________________________
See Ya Layta
Sandy Becker
Trip Pictures [url=www.capecodbeemer.smugmug.com ]www.capecodbeemer.smugmug.com [/url]
Silver 07 R12RT
01 Redmond BBQ,YankeeBeemer, MOA, IBA, RA
"looking for a rainbow, down this highway in the wind"

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#596486 - 05/04/10 04:40 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Formerly_Capecodbeemer]
marcopolo Offline
Member

Registered: 11/28/03
Posts: 3929
Loc: Alexandria, VA/Ottawa, Canada
Here are BMW part numbers for two types of bulbs for a 2006 R1200RT (and obviously other model years too). One is for the brake/tailights; qty 2 are needed. The other is the yellow turn signal bulb (if you have the clear turn signal lenses); a total of four are needed for the front and rear turn signals:

1) 63 13 2 306 150 Bulb, 12V 21W (clear bulb for tail/brake lights x2); and

2) 63 21 7 160 791 Bulb, Yellow, 12V 21W (for F/R turn signals).
_________________________
Mark
2015 R 1200 GS Adventure

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#608501 - 06/13/10 04:41 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: marcopolo]
Tom Westbrook Offline
Newer Member

Registered: 07/27/08
Posts: 10
Loc: MN
Anyone know what size or the part no. for the torx screws are that are used to attach the trim panels on a 2008 R1200RT? I seem to misplace those regularly.
_________________________
Tom Westbrook
Minneapolis
2008 R1200RT

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#610500 - 06/19/10 03:06 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Tom Westbrook]
Herkypilot Offline
Newer Member

Registered: 04/26/10
Posts: 15
Loc: Concord, NC
Originally Posted By: Tom MN
Anyone know what size or the part no. for the torx screws are that are used to attach the trim panels on a 2008 R1200RT? I seem to misplace those regularly.


After searching Max BMW, I believe all the torx fasteners for the trim is this one:

part #: 06327651212 BINDING HEAD SCREW - M5X16 SI

HP

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#612822 - 06/27/10 12:32 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Herkypilot]
ed may Offline
Member

Registered: 08/07/09
Posts: 152
Loc: NJ
Hi all, I've got a few questions pertaining to maint. parts, datal I've got access to valvoline synthetic brake fluid that exceeds dot 4 & 5. It does not say its silicone (silicone is not to be used right?) Can I use this fluid? Also, what is the deal with the clutch circuit? Some say lifetime mineral fluid, and some say it gets flushed. What gives?

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#612831 - 06/27/10 01:42 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: ed may]
marcopolo Offline
Member

Registered: 11/28/03
Posts: 3929
Loc: Alexandria, VA/Ottawa, Canada
Originally Posted By: ed may
...Also, what is the deal with the clutch circuit? Some say lifetime mineral fluid, and some say it gets flushed. What gives?


There's nothing in the maintenance schedules that calls for routine changing/flushing of the clutch fluid for hexheads.
_________________________
Mark
2015 R 1200 GS Adventure

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#621561 - 07/27/10 04:44 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Tom Westbrook]
bmurphypdx Offline
Member

Registered: 11/30/06
Posts: 408
Loc: Portland, OR
BTW, I've discovered that my Ace Hardware carries all of the Torx screws need for the tupperware. There is a big section of machine screws, etc and I did not see them at first. There is a separate section in the same aisle for metric stuff. That is where I found a trove of Torx screws.
_________________________
Better To Be Panglossian Than To Fret About The Sword of Damocles

Bill
Portland, OR
2007 R1200ST
2005 F650CS (sold to ins-co. after meeting a buck)

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#623206 - 08/02/10 04:19 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: bmurphypdx]
Scarver Offline
Member

Registered: 02/17/05
Posts: 69
Loc: Plano, TX, USA
Just replaced one of the side-lights on my 05 R1200RT. Books calls for a 12V, W5 W bulb - used a Sylvania #168 LL bulb. Works great!
_________________________
Herman van Beek
2005 R1200RT (Silver)

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#639215 - 09/24/10 08:27 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
Tapatio Offline
Member

Registered: 08/14/06
Posts: 509
Loc: California

DWA error on console = batteries in alarm need to be replaced.

2 - CR123A batteries

Steps to replace:
- Turn ignition on
- Unplug harness connection to alarm box
- Turn ignition off
- Remove alarm unit
- Unscrew cover from top of unit
- 2 screws secure the battery compartment
- Replace batteries
- Reinstall unit
- Turn ignition on
- Plug unit back in
- RIDE!!!!!!!!!!!
_________________________
Sometimes it's a little better to travel than to arrive - Zen & the Art of Motorcycle Maintenance
'05 Honda CRF450X
'06 BMW R1200RT
'83 BMW R100 (Gone but not forgotten)

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#643592 - 10/09/10 04:04 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
Nomad Indy Offline
Newer Member

Registered: 03/01/10
Posts: 37
Large final drive ball bearing 6013 RSR avsailable on Amazon.com and multiple other places.

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#647435 - 10/22/10 07:18 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: PlaneGeek]
PlaneGeek Offline
Newer Member

Registered: 07/08/08
Posts: 12
Loc: Salem, OR
Originally Posted By: PlaneGeek
Here is the BMW Part number for the air filter: 13 71 7 672 552

Enjoy,

Jeff


Do we want this up on the front page? Also, has anyone found any after market air filters?
_________________________
Jeff K.
Salem, OR
'08 Silver R1200RT

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#648666 - 10/27/10 03:57 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: PlaneGeek]
Buckster Offline
Member

Registered: 10/24/05
Posts: 237
Loc: north of Medina, Texas
HiFloFiltro lists both air and oil filters for the 05 - 08 R12RT.
air HFA7912
oil HF164
www.hiflofiltro.com
_________________________
2006 R1200RT
Dark Graphite Metallic
White Aluminum Metallic engine spoiler

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#654276 - 11/16/10 03:23 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Buckster]
ed may Offline
Member

Registered: 08/07/09
Posts: 152
Loc: NJ
What exactly are these?
Updated Anti-shudder Brake Rotor Rubberized Stop Disc (Set)
34 11 7 697 384 (13.7 mm)
34 11 7 697 387 (8.5 mm)

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#654285 - 11/16/10 03:50 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: ed may]
DiverRay Offline
Member

Registered: 09/02/10
Posts: 129
Loc: Santa Cruz, CA USA
K&N air filter, BM-1204 '05-'09 R1200RT
K&N oil filter, KN-164 '05-'09 R1200RT
I have the oil filter installed, and will be installing the air filter next weekend.
_________________________
Ray
2007 R1200RT Totaled 11/15/16
2011 Kawasaki Concours 1400
1978 Yamaha XS1100 Standard (work in progress)
Some people live life, the rest drive cars

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#676551 - 02/17/11 03:55 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Paul Mihalka]
Kyle B Offline
Newer Member

Registered: 07/22/10
Posts: 22
Loc: Bristol VA
Trailer lights on a R1200GS: Go to Reese Trailer hitches website, look for a Modulight powered converter. Works great and fits behind the tail light. Under $50 delivered and comes with idiot proof directions.

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#699973 - 05/27/11 03:21 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Paul Mihalka]
ScottT Offline
Member

Registered: 07/03/03
Posts: 675
Loc: McKinney, TX
New battery for R1200RT:
SHORAI LFX18L1-BS12 (Lithium Iron)
Specifications
Voltage (V):12
A/Hr PbEq:18
Cranking CCA (A):270
Weight (grams):960.00
Weight (lbs.):2.12
Max Charge (A):18



Edited by ScottT (05/27/11 03:23 AM)
Edit Reason: Correction
_________________________
Scott T
McKinney, Texas
2005 R1200RT, Red, the fastest color grin

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#706741 - 06/24/11 11:33 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
Kakugo
Unregistered


Quote:

To Convert a later model single-horn R1200RT to US model year 2005 dual-horns
61 33 8 381 271 Horn
61 33 7 655 882 Horn
46 71 7 675 209 Screw
61 33 1 459 545 Cage Nut


You may be interested to know this is the same twin horn as used on some BMW cars, in the specific the 1999-2003 525i sedan and the 2000-2003 530i both sedan and estate models. If you give a call to the local breaker he may have it stock for considerably less than what BMW charges.
Hope it helps. wave

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#716598 - 08/03/11 05:06 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: ]
lkchris Offline
Member

Registered: 11/19/02
Posts: 1021
Loc: NM USA
Then it can pay off a little to order from one of the BMW car dealers selling online, e.g. http://www.bmwpartsunlimited.com/
_________________________
Kent Christensen
Albuquerque
'12 R1200RT, '02 R1100S, '84 R80G/S

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#719626 - 08/16/11 11:21 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
lkchris Offline
Member

Registered: 11/19/02
Posts: 1021
Loc: NM USA
As regards
Add-on rear mudflap extension for R1200RT
71 60 7 694 184 Mudguard

This part number INCLUDES the screw and nut listed afterward--no need to order them separately.
_________________________
Kent Christensen
Albuquerque
'12 R1200RT, '02 R1100S, '84 R80G/S

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#719628 - 08/16/11 11:26 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Sailorlite]
lkchris Offline
Member

Registered: 11/19/02
Posts: 1021
Loc: NM USA
Originally Posted By: Sailorlite
RT mirrors - part number for retaining safety tether strap: 51.16.7.718.357, 2 req'd. I've heard these are now standard equip. on the most recent RT's.


AND it requires new plastic mirror housings with provisions for attaching the tether straps.

They are
51 16 7 714 535 left
51 16 7 714 536 right
_________________________
Kent Christensen
Albuquerque
'12 R1200RT, '02 R1100S, '84 R80G/S

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#721005 - 08/22/11 07:45 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
loosifer Offline
Just Joined

Registered: 08/22/11
Posts: 1
Thanks for the tip.

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#742283 - 11/19/11 10:07 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: bigfoot83]
lkchris Offline
Member

Registered: 11/19/02
Posts: 1021
Loc: NM USA
Originally Posted By: bigfoot83
All you need is the two horns (61 33 8 381 271, 61 33 7 655 882) from the '05, one screw (46 71 7 675 209), and one of the cage nuts (61 33 1 459 545).


Part number for cage nut has been superceded

61 33 1 459 545 is now 61 33 2 346 555

Thread here for performing this retrofit with great photos is
http://bmwsporttouring.com/ubbthreads/ubbthreads.php?ubb=showflat&Number=608846&page=1
_________________________
Kent Christensen
Albuquerque
'12 R1200RT, '02 R1100S, '84 R80G/S

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#744607 - 12/01/11 07:34 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: lkchris]
lkchris Offline
Member

Registered: 11/19/02
Posts: 1021
Loc: NM USA
It certainly seems to me that converting the pancake horn to the ram's horn version calls for removing the bracket that turns the former 90 degrees. The microfice shows this only for the pancake horn and not on the fiche for the dual horns. When doing this, one then has a spare cage nut and screw and need not order them. Comments?




Edited by lkchris (12/01/11 08:03 PM)
_________________________
Kent Christensen
Albuquerque
'12 R1200RT, '02 R1100S, '84 R80G/S

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#753768 - 01/16/12 08:24 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
Sonor Offline
Member

Registered: 04/28/10
Posts: 766
Loc: Orange County, NC
WIX oil filter #57936 (for R1200RT 05 & 06, not sure about the other years)


Edited by Sonor (01/16/12 08:25 PM)
_________________________
aka "Z-Man"
R1200RT 05
"If cagers can do something stupid, they will."

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#783458 - 06/12/12 10:32 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: PlaneGeek]
kellenbenz Offline
Member

Registered: 01/21/12
Posts: 87
Loc: Texas
Originally Posted By: PlaneGeek
Originally Posted By: PlaneGeek
Here is the BMW Part number for the air filter: 13 71 7 672 552

Enjoy,

Jeff


Do we want this up on the front page? Also, has anyone found any after market air filters?


Mann C1635 Air filter for 2008 RT..not sure of other years

http://www.filterspro.com/detail.cfm?part=509119

Ron
_________________________
2000 LTC 90600 miles KIA (new)
2003 LTE 164188 miles Silver (Purchased with 1687)
2008 R1200RT 176196 miles (Purchased with 16458)
2017 R1200RT 27889 miles (new)
Total BMW miles 440,728



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#812841 - 12/10/12 04:19 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
Fubar Offline
Member

Registered: 05/12/09
Posts: 1315
Loc: Sarasota, FL
Sorry to make a long thread longer, but is it feasible to add in torque specs (and even the Torx bit sizes) for the various bolts?
I've had to do quite a bit of searching to find that the brake caliper bolts take 30 Nm (22 lb-ft). An easy pad replacement has now taken twice as long.
As this info is a big part of maintenance, I thought it might prove useful. Just asking.

Found some good info here:
http://www.motorcycleinfo.co.uk/index.cfm?fa=contentGeneric.obxaszqugbllbuna&pageId=95176
And here:
http://www.bmwlt.com/forums/showthread.php?t=45563


Edited by Fubar (12/10/12 04:34 PM)
_________________________
Silver '09 R1200RT (the Voot cruiser)
Go BLUE!
bibere artis cervisia

Mark is currently on the road to Castle Anthrax. Please leave your message after the beep.

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#845790 - 08/08/13 08:20 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Fubar]
ed may Offline
Member

Registered: 08/07/09
Posts: 152
Loc: NJ
FYI, since there are multiple spark plugs listed, you can go to NGK, and read about them. I think one of the big variables is temp. There are 8 and 7 temps listed on this maintence list, and you can take this into consideration when replacing your plugs. http://ngksparkplugs.com/tech_support/spark_plugs/faqs/faqcode.asp?mode=nml

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#901558 - 08/29/14 05:11 AM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
workin' them angels Offline
Member

Registered: 12/14/08
Posts: 1580
Loc: Indianapolis
From this thread spark plugs

, DirtRider says My personal favorite---

A bit closer to the production BMW NGK spark plugs are the NGK DCPR8EKP, those are very similar to the stock dual electrode plugs only with a bit different (& better according to my NGK rep) electrodes. Same heat range & same thread exposure. The NGK DCPR8EKP are quite a bit cheaper than the OEM NGK DCPR8EKC as you don't need to buy through the BMW dealer.


Edited by dirtrider (08/20/14 04:08 PM)
_________________________
D.R. ___
Sent from my rotory dial wall phone!
_________________________
Dave
06 R12RT

The point of the journey is not to arrive...

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#903296 - 09/09/14 08:58 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Ken H.]
_Brock_ Offline
Member

Registered: 11/05/12
Posts: 142
Originally Posted By: Ken H.

Crush Washers
18 x 22 x 1.5 mm (transmission fill and drain)- 07 11 9 963 300


This is not correct. I just changed the tranny fluid in my '07 RT and the fill and drain holes are a different size...

Drain:
07 11 9 963 200 GASKET RING - A14X18

Fill:
07 11 9 963 300 GASKET RING - A18X22
_________________________
2010 BMW R1200R
2013 BMW G650GS
2013 Triumph Bonneville T100
Greenville, SC

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#975661 - 11/28/16 11:23 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: Tapatio]
Luis RT12 Offline
Just Joined

Registered: 11/22/16
Posts: 4
Loc: Queretaro, Mexico
Hola Tapatio, for replacing the batteries for the DWA message, is there a way that you can post some pictures pointing at the areas where is this so called alarm box is located??

Thanks!!

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#976081 - 12/07/16 08:25 PM Re: Archive for Hexheads Maintenance & Parts Data [Re: markgoodrich]
JB80120 Offline
Member

Registered: 03/10/01
Posts: 603
Loc: Littleton, CO, USA
Here is a quick, easy and inexpensive way to make a tool to remove/replace the front axle on a hexhead RT.

1) At any hardware store, buy a 2" long bolt with a 7/8" head size and two nuts.

2) Tighten the 2 nuts against each other on the end of the bolt and you have your tool.

With the 2 nuts inserted into the axle and the bolt head sticking out, you can apply your torque wrench on the bolt head. Bingo!
_________________________
------ Jeff ------
Riding since 1970
2006 R1200RT
2009 KLR 650

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